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轮胎条码管理系统  发帖心情 Post By:2008-11-3 13:39:44

一、方案简介
随着电子商务时代的到来,信息技术已成为轮胎企业提高生产效率、增强产品市场竞争力的重要手段。因此,轮胎企业针对产、供、销的各个环节,纷纷实施ERP(企业资源计划系统)、MES(制造执行系统)、WMS(仓库管理系统)等管理信息系统,以帮助企业提高运作效率及管理水平,使企业能从容应对瞬息万变的市场变化和激烈的市场竞争。
而这些软件系统中基础数据的建立、采集、传输是系统建设的重要环节,条码及RFID无线技术为软件系统提供有效的保障。条码技术利用先进的数学理论实现了数据采集的高速自动化,在数据采集、数据传递方面,条码具有独到的优势,可以有效避免人工输入可能出现的失误,大大提高入库、出库、验货、盘点、补货等工作的效率,推动轮胎企业信息化建设。
本方案白皮书充分考虑了应用扩展性,与各信息系统紧密结合,帮助您提高效率、增进业务和管理力。

二、整个应用体系包括四个部分:
1) 中心信息管理系统
2) 无线网络
3) 终端设备
4) 基于条形码的无线物流管理系统

三、应用介绍
1. 生产流程
1.1.标签打印
◆ 根据生产计划,订购/打印条码
◆ 条码检验入库
◆ 条码发放
1.2.标签成型、硫化
◆ 领用条码
◆ 粘贴条码
◆ 使用无线终端采集器扫描条码,提交到条码数据库。
2. 质检流程
2.1.质量检测
◆ 使用无线终端采集器,读取轮胎条码
◆ 提交质检信息
◆ 质检合格轮胎盖上配调章摆放到合格区域,不合格轮胎摆放到不合格区域。
2.2.成套、包装
◆ 质检合格轮胎装配内胎和垫带。
◆ 扫描轮胎条码、内胎规格条码和垫带规格条码,提交条码信息。
◆ 打印、粘贴包装标签
3. 仓库管理流程
3.1.入库
◆ 仓库保管员读取入库轮胎条码。
◆ 无线终端自动与后台确认、核对货物信息。
◆ 放置对应货架,提交数据。
◆ 如果一个库位放一次放不下入库轮胎,那么换另一个库位再扫描摆放并提交系统。
3.2.出库流程
◆ 下载出库单和出库建议单
◆ 挑货,扫描挑货库位条码、轮胎条码,判断轮胎规格。
◆ 交接确认信息提交系统,
4.其他流程
4.1. 代理商接收入库
4.2. 市场监督
4.3. 报废、退赔流程方案配置系统硬件

四、方案配置
系统硬件
◆ 条码标签打印机――包括工业级打印机、移动便携打印机
◆ 标签识别、传输设备(条码&RFID)――包括手持式扫描器、固定嵌和式扫器描、移动数据终端、车载终端
◆无线AP接入点、定向天线、全向天线

2. 系统软件
◆ 条码管理系统软件
◆ 方案效益系统中间件――接口中间件、打印中间件、无线中间件
◆ 终端应用流程软件

五、方案效益
维深科技轮胎行业生产和物流条码管理解决方案为您的企业带的优势体现在以下几方面:
◆ 无纸化的操作,减少记录错误
◆ 提高精确度、减少风险、增加时效
◆ 条码识别的唯一性和准确性
◆ 快速、高效的物流环节
◆ 追踪产品生命周期、性减少损耗
◆ 记录产品故障、确认产品信息
◆ 优化空间分配、最大化存货周转、缩短交货周期
◆ 提高资金使用率、减少亏损、最优化存货周转
◆ 轮胎生产质量实时监控

 

『轮胎条码管理系统特点』
1.完全按照轮胎生产企业的特性进行软件设计,使用起来非常方便。

2.符合用户需求的网络化的管理,该软件可以支持广域网、局域网多用户,并对操作员的权限进行控制,具有很好的安全性。

3.报表灵活、多样,分析功能全面。

4.通过硫化工在轮胎硫化过程中粘帖轮胎专用条形码,使用数据采集器扫描条码可实现胎号的自动录入与查询,提高发货、入库的效率和准确性,减少手工抄写胎号的错误率。


行业存在的主要问题及需求
生产各工序间所使用的胶部件、半成品及成品传递信息多采用手工抄写记录传递方式;质量控制、物料识别过程中人为因素过多;生产及质量信息追溯不及时、不准确,不利于产品质量的有效控制和生产效率的提高,急需进行系统信息化建设以适应行业快速发展的要求。
条码轮胎行业的生产管理、质量追溯和仓库物流的信息管理系统
1.物料信息的传递:
本系统各工序物料下线时由人工触发系统自动将半成品材料代码、规格、班次、机台、追溯编号等信息产生条码。从炼胶、裁断、压延、成型、硫化、入库、出库全程跟踪,各工序向下道传递工序信息采用条码打印机打印条码标签传递。
2.硫化信息联网功能:
采用平板电脑无纸化记录仪,可通过网线通讯将硫化的内温、内压、外温、外压的曲线数据实时的传到综合数据服务器数据库中,软件可以对每个胎号自动对应相应的工艺参数及硫化曲线,可通过输入胎号或扫描抗高温条码查询到相应参数或曲线。
3. X光检测全方位条码扫描:
在X光检测线上安装sick全方位条码扫描系统,并通过X光室内工控机对应相关胎号信息。在系统内自动记录条码、扫描时间,经过X光检测后,对存在质量缺陷的轮胎,并将信息传到数据库中,可通过输入胎号或扫描成品胎条码查询到判定的缺陷。

4.查询追溯:
能够通过向计算机输入成品胎胎号或条码扫描器读取成品胎上耐高温专用条形码信息,系统都可自动从数据库中检索出该条轮胎生产相关工序部件代码、数量、生产时间、班次、机台、操作主手、追溯编号、生产工艺信息、原材料批次的信息。

 


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  10楼


cheapticketsbudgetairfares  发帖心情 Post By:2009-1-15 22:15:50

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